Innovators at these companies trust us

Why AI enablement in automation & robotics is necessary now

Production lines and industrial robots are increasingly driven by data-driven decisions — yet without targeted training, potential remains unused. Many teams operate in silos: a prototype here, a shaky proof-of-concept there, but no path to scale. The result is missed efficiency gains, insecure models at the edge and compliance risks in safety-critical systems.

Why we have the industry expertise

Our work combines product and manufacturing understanding with deep technical capability. The co-preneur mentality means we do more than advise: we work with teams until real tools are running — whether that’s an Engineering Copilot for embedded developers or an Edge AI proof-of-concept in a production cell. We have experience bringing technical feasibility and operational requirements together.

Our experts come from engineering and product roles in connected manufacturing environments; they understand fieldbuses, real-time controls, ROS/ROS2 integrations, safety standards and the challenges of latency-sensitive applications. That’s how we design training programs that are not abstract, but directly connect to control software, PLC workflows and robotics stacks.

Our references in this industry

Our manufacturing projects demonstrate how we tackle complex production requirements: at STIHL we supported multiple initiatives — from training platforms to simulation solutions — and led product development from customer research to market readiness. This work shows how we combine technical training, prototyping and scaling over extended periods.

For Eberspächer we developed solutions to analyze and optimize noise in production processes, an example of how data-driven models can intervene directly in manufacturing without disrupting operations. With Festo Didactic we implemented digital learning platforms for industrial education designed specifically for hands-on training and qualification — a direct foundation for our robotics and automation training offering.

These references demonstrate our ability to combine technical depth with instructional design: we deliver not only content but embed capability in organizations through repeatable learning paths.

About Reruption

Reruption was founded because companies must do more than react — they must proactively reinvent themselves. Our co-preneur approach means we take responsibility like co-founders: we develop prototypes, build internal capabilities and run knowledge transfer until teams can deliver independently.

Our focus rests on four pillars: AI Strategy, AI Engineering, Security & Compliance and Enablement. Specifically for automation & robotics we combine these disciplines to anchor robust, compliant and operationalizable AI solutions in production-near environments.

Do you want to equip your automation teams with AI capabilities now?

Contact us for a short preliminary conversation: we clarify goals, priorities and the first steps within 72 hours.

What our Clients say

Hans Dohrmann

Hans Dohrmann

CEO at internetstores GmbH 2018-2021

This is the most systematic and transparent go-to-market strategy I have ever seen regarding corporate startups.
Kai Blisch

Kai Blisch

Director Venture Development at STIHL, 2018-2022

Extremely valuable is Reruption's strong focus on users, their needs, and the critical questioning of requirements. ... and last but not least, the collaboration is a great pleasure.
Marco Pfeiffer

Marco Pfeiffer

Head of Business Center Digital & Smart Products at Festool, 2022-

Reruption systematically evaluated a new business model with us: we were particularly impressed by the ability to present even complex issues in a comprehensible way.

AI transformation in industrial automation & robotics

The transformation in industrial automation is no longer a technical nice-to-have — it is a business imperative. Machines, robots and controllers continuously generate data, but value only arises when people understand and apply that data productively. AI enablement is the lever that turns knowledge into concrete improvements: shorter setup times, predictive maintenance, adaptive robot control behavior and higher equipment availability.

Industry Context

In regions like Stuttgart, the heart of the German manufacturing and automotive clusters, engineers work daily on mechatronic systems, safety requirements and complex automation architectures. Proximity to OEMs and suppliers increases pressure: new software-driven functions must be integrated quickly, safely and certifiably into existing process chains. In addition, regulatory requirements and standards (e.g. functional safety, data sovereignty) change the space for implementation.

For robotics teams this means training must deliver more than general AI knowledge: they need a combination of domain expertise (robot kinematics, safety standards), practical tools (ROS, TensorRT, ONNX, edge deployment) and governance rules for model updates in production. A pure online seminar is not enough; we need a learning system that combines hands-on integration, simulation and real field tests.

Key Use Cases

The most relevant applications in industrial automation are concrete and operational: Predictive Maintenance reduces unplanned downtime by detecting anomalies in vibration data or current profiles early. Quality Inspection on the line uses computer vision to reduce scrap and capture defects in real time. Engineering Copilots help developers generate control logic, create test cases and debug robotics stacks.

Other use cases include assistance systems that provide maintenance personnel with AR instructions and context-sensitive checklists, and optimize-on-the-edge solutions that adjust control parameters locally to minimize energy consumption or cycle times. Each of these examples requires specific training modules: from edge AI workshops to robotics AI training and safety & compliance courses, so models are not only performant but also certifiable.

Implementation Approach

We begin enablement with a clear scoping phase: executive workshops define business target indicators, department bootcamps bring HR, production and engineering to a common knowledge base, and the AI Builder Track turns curious specialists into pragmatic solution developers. In parallel we build Enterprise Prompting Frameworks and playbooks that provide repeatable patterns for model use and maintenance.

Technically, we link training to real artifacts: example projects that run on production data (anonymized and secure), simulation scenarios for robotics setups, and on-the-job coaching during real rollouts. This ensures learning curves don’t stop at theory but lead to functioning tools with measurable production impact.

Organizational Integration

Enablement is not a one-off event, but an organizational change. That’s why we establish Internal AI Communities of Practice, mentoring structures and continuous learning paths that preserve knowledge across roles and shifts. Governance training ensures models have versioning, testing and auditability — critical in safety-critical environments.

Our change management includes stakeholder communication, KPI definition and clear handovers to line managers. C-level workshops set priorities while department bootcamps enable operational teams to achieve short-term effects and build long-term autonomy.

Technical and security aspects

In production-near systems latency, robustness and safety are decisive. Our training therefore addresses edge deployment, quantization, robustness testing against adversarial conditions and fail-safe strategies. We teach how models run in controllers or on industrial gateways, including performance monitoring and rollback scenarios to avoid violating safety standards.

We also cover compliance topics: data minimization, pseudonymization, audit trails and regulatory requirements. Only with a structured governance approach can AI functions be integrated sustainably and legally into automation ecosystems.

ROI, timeline and scaling

Teams often see first visible results within weeks: a proof-of-concept for predictive maintenance or a prototype for visual inspection can reduce downtime and scrap. Our modular methodology enables fast pilot projects (PoC phase) followed by scaled rollouts, accompanied by training and coaching so knowledge grows with the solution.

Typical timeline: executive alignment and scoping (2–4 weeks), bootcamps and builder tracks (4–8 weeks), pilot deployments and on-the-job coaching (8–16 weeks). ROI arises from shorter reaction times, reduced downtime and higher automation levels — measurable via OEE, MTTR and scrap rates.

Team requirements and roles

Successful enablement programs require sponsorship at leadership level, an operational core team from engineering and production, and aspiring AI builders who can bridge domain and data science. We train these roles specifically: from C-level strategists to production specialists to so-called AI Builders who operationalize projects.

Our workshops and playbooks are structured to clearly define roles, assign responsibilities and foster collaboration between OT and IT teams — a prerequisite for preventing AI initiatives from getting stuck at the prototype stage.

Long-term sustainability

Sustainability for us means not only delivering tools but institutionalizing competence. Through recurring bootcamps, communities of practice and governance mechanisms we ensure improvements endure and the company is empowered to advance AI innovations independently.

Our goal is that after enablement your teams no longer depend on external help, but can independently develop and operate secure, performant and compliant AI solutions for robotics and automation.

Ready to start your first pilot project?

Book a scoping meeting to prioritize use cases and create an 8–12 week enablement plan.

Frequently Asked Questions

First results can become visible very quickly, often within a few weeks after the start of a focused program. For well-defined use cases such as visual quality inspection or anomaly detection in sensor streams, a PoC combined with accompanying bootcamps can deliver measurable improvements early on. What matters is that we jointly define concrete metrics — e.g. scrap rate, MTTR or detection accuracy — before starting any training.

Our methodology combines executive alignment to ensure goals and KPIs are set with hands-on bootcamps for operational teams. This ensures insights are not merely theoretical but immediately tested in pilot environments. Typically, technical implementations follow the workshops and we coach them in parallel so learning and implementation cycles remain short.

Long-term effects arise from establishing internal communities, playbooks and governance rules. These structures make successes scalable: a pilot project leads to a rollout, accompanied by continuous training and on-the-job coaching.

Practical example: in production projects we supported, visual inspection PoCs reduced scrap rates measurably in the first operating weeks. The combined effect of technology and employee enablement was decisive — not the technology alone.

Safety and compliance are integral parts of our enablement programs. In robotics and automation environments these are not downstream topics but core requirements: models must not bypass safety functions or trigger unpredictable actions. Our training combines technical measures (e.g. fail-safe strategies, deterministic test pipelines) with governance requirements (audit trails, model approvals).

Practically, this means we run safety workshops that map standards and certification requirements onto the concrete solution. In parallel we show how on-device checks, watchdogs and redundancy mechanisms can be integrated into models so that the machine remains stable even in the event of model errors.

Compliance training covers data management principles, pseudonymization, logging and change management. We teach responsible model update processes, including testing on staging, canary releases and rollback procedures so regulatory requirements are continuously met.

In summary: our training ensures teams not only build models but also transfer them into production-near systems in a compliant, auditable and safe manner.

One of the most common hurdles in industrial automation is the separation between OT (Operational Technology) and IT. Our enablement approach addresses this gap deliberately: in department bootcamps and joint workshops we bring both worlds to the table, define common goals and create linguistic and technical bridges.

Technically, we explain OT-specific requirements such as determinism, fieldbus topologies and time-sensitive networking and link these to IT principles like CI/CD, model management and cloud integration. Practical exercises demonstrate how models run on gateways and edge devices and how telemetry is securely transferred to central monitoring systems.

Organizationally, we support forming cross-functional teams with clear responsibilities and implementing interface processes (e.g. release processes for models). This creates sustainable collaborations that allow AI initiatives to be scaled safely and efficiently.

The result is a functioning process in which OT knowledge and IT methods complement — rather than oppose — each other.

The AI Builder Track is aimed at practitioners without a classic data-science background who want to design, test and operate solutions. Content ranges from machine learning fundamentals to practical prompting techniques and relevant know-how for edge deployments and model monitoring.

Concrete modules include: understanding data and feature engineering for sensor data, an introduction to computer vision for quality inspection, simple model workflows with no-/low-code tools, and hands-on exercises for integrating models into existing testing and control processes. Playbooks and templates that can be used immediately in pilot projects are an important component.

In the robotics context we also show how to use simulation environments to test models safely and how to establish feedback loops between field and model training. The goal is that participants can initiate concrete prototypes after the track and operationalize them together with IT teams.

The AI Builder Track is practice-oriented and aims to turn domain users into makers who can initiate and oversee projects — without having to become full-stack ML engineers.

Engineering Copilots can accelerate development processes by generating boilerplate code, suggesting test cases or assisting with debugging tasks. We support the conception, integration and training of such copilots specifically for embedded and robotics stacks.

Our approach combines executive alignment to set expectations with technical workshops for developers in which we define datasets, prompting strategies and security policies. Key aspects are data quality, context specificity and the inclusion of domain knowledge so the copilot acts accurately and reliably.

We also address integration into CI/CD pipelines, rights and role models, and monitoring for output quality. We train teams on how to evaluate, verify and transfer copilot outputs into production code, including auditability and rollback mechanisms.

In the end there is a copilot that complements — not replaces — real developer work and that is integrated into existing development processes safely and efficiently.

Internal AI Communities of Practice are the backbone of sustainable capability development: they enable continuous knowledge transfer, peer learning and the spread of best practices across departmental boundaries. In the automation industry they foster exchange on concrete implementation questions, safety checks and field experience.

We help build such communities by defining roles (moderators, mentors, subject matter experts), establishing learning formats (joint code reviews, lightning talks, brown-bag sessions) and providing technical resources (e.g. templates, playbooks and internal repositories). These structures ensure that once-built knowledge is not lost but continuously expanded.

It is also important to connect with lean and continuous-improvement initiatives on the shopfloor: communities are the channel to translate AI insights directly into process improvements. This creates a culture that allows experiments, controls risks and scales successes.

In short: Communities of Practice are the mechanism that turns enablement into institutional capability — and thus the prerequisite for long-term, self-sustaining success.

Contact Us!

0/10 min.

Contact Directly

Your Contact

Philipp M. W. Hoffmann

Founder & Partner

Address

Reruption GmbH

Falkertstraße 2

70176 Stuttgart

Social Media